Cigars: Processing Tobacco

Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco will not be fully stabilized and can't be kept long. It must next be fermented. Fermentation is a posh process, but to make a long story short, one can say that it is a transformation of the chemical elements by oxydation.

Fermentation and Aging

Fermentation is a pure transformation of the chemical components that stabilizes the uncooked material. The process is moderately deep and quite fast. When well fermented, a tobacco might be stored for years without damage.

Aging is a sluggish pure evolution , during which time the tobacco is going to enhance its traits and to lose its "green" taste. As soon as blended in a cigar, the tobacco deserves a new interval of growing old with a view to reach a great balance between the mix components.

Why Ferment Tobacco?

Past stabilization and storage functionality, fermentation makes the tobacco lose its uncooked and green taste that nobody would really like.

Who can ferment tobacco ?

It's simple to grow a couple of Florida Tobacco Shop vegetation in your backyard in the event you like gardening. However if you wish to process it for smoking, you'll have to ferment it. If not, you'll have some bother with the taste. To ferment your tobacco correctly, you need both large portions (hundreds of kilos) to build a bulk quantity for pure processing, or costly equipment for synthetic fermentation. Our recommandation is to develop petunias (ornamental tobacco crops, with quite a lot of colourful blossoms) and to purchase cigars to take pleasure in your smoke!

The way to Ferment Tobacco?

To process a pure fermentation, tobacco is piled up. The weight and the natural moisture content enable the fermentation to begin in the midst of the pile. The temperature goes up. When the focused temperature is reached, the pile is broken and rebuilt, the outside tobacco getting intoside and vice versa. And that as many times as is necessary, till the entire pile is correctly fermented. Some heavy tobaccos can need as much as six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Don't be afraid when reading that tobacco is fermented! Tobacco will not be going to be rotten! Just stabilized and smokeable without giving you nausea. Fermentation considerably improves the original taste.

Fermentation and High quality

Every tobacco has its own fermentation procedure. The principle factors that define the process are the feel of the fabric, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers will not be fermented the same way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to begin fermenting, giving out heat. The management of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will be cooked and deteriorate. Every type has its personal optimal temperature. When it's reached, the pile must be opened to stop the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. For instance, a dark air cured tobacco accepts a temperature up to about 130ºF. And disaster can begin at 140ºF.